ALS Mechatronic opens Tennessee hub to expand North American automation support

ALS Mechatronic has moved its U.S. base to Cookeville, Tennessee, to support growing North American demand, where the region now generates about 75% of business. The larger site will handle assembly, configuration, spare parts and service support, with manufacturing capability planned over time.

Why it matters: - North America now drives about 75% of ALS Mechatronic’s business. - The Cookeville site gives the company a larger base for faster support and closer service to customers in the U.S. and Canada. - The expansion creates a path toward more local manufacturing capacity over time.

What happened: - ALS Mechatronic relocated its U.S. base from Amarillo, Texas, to a new facility in Cookeville, Tennessee. - The company chose Cookeville partly because of its proximity to one of North America’s largest rigid plastic container manufacturers, a long-standing customer with plants across the U.S. and Canada. - The announcement came June 30, 2026.

The details: - The Cookeville facility will serve as ALS Mechatronic’s North American hub for assembly, configuration, spare parts and service support. - The company expects the site to add manufacturing activities later. - ALS is delivering a multi-million-dollar, multi-year automation program for the container manufacturer. - The program centers on an end-of-line container handling and packaging system with full track-and-trace capabilities. - The system is designed to improve operational efficiency, strengthen product traceability and support future growth across the customer’s manufacturing network. - ALS Mechatronic has already delivered complex end-of-line automation systems for some of North America’s largest container manufacturers, packaging operations and dairy producers. - The company was founded in 2002. - ALS Mechatronic’s portfolio includes robotic product handling systems, conveyor systems, palletizing and depalletizing solutions, automatic bottle bagging machines and debaggers, case and tray erecting equipment, vision inspection systems, end-of-line automation, control systems and fully integrated factory automation projects. - Managing Director Andrew Steward said North America remains an important market for ALS Mechatronic. - Steward said the Tennessee investment gives the company greater flexibility, faster response times and a platform for future growth. - Steward also said the move supports local facilities, local talent and operational capabilities. - Steward said the company remains competitive in North America even when tariffs are considered. - Steward said customers choose ALS Mechatronic for reliable, high-quality systems that deliver a strong return on investment. - Steward said repeat business has been the strongest endorsement of the company’s approach. - Steward said he has spent his career working with customers in the U.S. and Canada and sees the Tennessee expansion as a natural next step.

Between the lines: - The relocation signals a shift from serving North America remotely to building a more durable regional presence. - The Cookeville hub should help ALS Mechatronic respond faster as automation demand grows around labor shortages, efficiency pressures and reshoring efforts. - The move also suggests the company wants to deepen customer relationships by pairing UK engineering with more local U.S. support.

What's next: - ALS Mechatronic expects demand for bespoke automation solutions to stay strong across North America. - The company plans to build more local manufacturing capability in the coming years. - The Cookeville expansion is intended to support future growth in the U.S. and Canada.

The bottom line: - ALS Mechatronic is betting that a bigger Tennessee base will turn North American demand into longer-term growth.